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Projects/Case study/Hynds Pipe Systems
ACSL-NZ / CASE 025
HVAC · VENTILATION · CONTROLS
CASE STUDY / SUSTAINABLE HVAC

Setting new standards in sustainable HVAC.

When New Zealand's largest water and wastewater solutions supplier set out to cut emissions across its facilities, ACSL specified, recommended and installed a Mitsubishi Electric R32 Hybrid VRF and Lossnay fresh-air solution, proving people, planet and profit can pull in the same direction.

Client
Hynds Pipe Systems
Sector
Manufacturing & distribution
ACSL role
Specify · supply · install
Sites
Lower Hutt · Timaru · Auckland
Systems
R32 Hybrid VRF · Lossnay
Completed
FY25
Hynds Pipe Systems branch, Lower Hutt, front elevation with the Tararua foothills behind
HYNDS PIPE SYSTEMS · LOWER HUTT BRANCH
THE BRIEF

A holistic approach to sustainability, not a box-ticking exercise.

Hynds is reducing emissions across every part of its operation, from the direct footprint of its facilities through to energy use and the wider impact of its supply chain. Its building services had to pull in the same direction.

The brief to ACSL was clear: deliver heating, cooling and ventilation that aligned with the Science-Based Targets initiative (SBTi) and Hynds' goal of cutting Scope 1 and 2 emissions 42% by 2032, without compromising safety, comfort or operating cost.

We recommended a Mitsubishi Electric R32 Hybrid VRF system paired with Lossnay fresh-air heat recovery, an approach that uses water as the heat-exchange medium in occupied spaces rather than refrigerant, and engineered it across Hynds' Lower Hutt, Timaru and Auckland sites.

NUMBERS

What the system
delivers.

Based on the
Lower Hutt site
5×
Lower refrigerant emissions
16 t CO₂ₑ against 89 t for a traditional system, a fivefold reduction.
675
R32 GWP rating
Versus ratings up to 2,090 on the legacy refrigerants it replaces.
~50%
Less refrigerant volume
Roughly half the charge of a comparable full-refrigerant VRF.
$100k+
Saved over 15 years
Projected maintenance saving at Lower Hutt alone.
Two Mitsubishi Electric R32 City Multi outdoor condensing units
01 / SAFETY

Team safety came first.

As a responsible PCBU, Hynds put employee wellbeing at the centre of the decision. On our guidance the team selected a system that meets New Zealand safety standards while still delivering superior comfort.

The R32 Hybrid design uses water, not flammable refrigerant, as the heat-exchange medium in occupied spaces. That sharply reduces the risks associated with refrigerant in the building and keeps the install compliant with standards such as AS/NZS 5149.

Insulated supply ductwork and ducted indoor units at high level
02 / COMFORT

Quieter, milder, more controllable air.

Using water as the heat-transfer medium gives milder supply-air temperatures and far fewer drafts, a more pleasant environment for the people working under it.

Water-based systems also hold finer control during part-load operation, which is where these systems spend most of their life. The result is more precise, more consistent temperatures day to day.

Mitsubishi Electric badge on the R32 outdoor unit
03 / ENVIRONMENT

Minimal environmental impact by design.

Hynds wanted the smallest possible footprint without inheriting the flammability trade-offs of some newer low-GWP refrigerants. The R32 Hybrid system threaded that needle:

  • R32 refrigerant with a GWP of 675, against legacy refrigerants rated up to 2,090.
  • Roughly half the refrigerant volume of a traditional system, further shrinking the footprint.
AE-200 controller screen showing per-zone temperatures
04 / OPERATING COST

Long-term value, lower running costs.

Precise water flow delivers only the heating or cooling actually needed, so energy isn't wasted at part load, the system's normal operating state.

Because the hybrid design keeps refrigerant out of occupied spaces, it also avoids the leak-detection sensors a comparable full-refrigerant VRF would require for compliance.

  • ~$3,000 a year in sensor calibration avoided.
  • ~$8,800 every three years in sensor replacement avoided.
  • Over $100,000 across 15 years at the Lower Hutt site alone.
Heating coil manifold with copper connections at ceiling level
05 / FUTURE-PROOFING

Built to outlast the next refrigerant.

The water-based architecture adapts to evolving refrigerant rules. When standards change, only the limited refrigerant components need attention, the water side, including pipework, stays in place.

That's a sharp contrast to traditional systems, which can require full replacement, pipework included, when refrigerants are phased out. It keeps Hynds' long-term costs down and the plant relevant.

Wall-mounted Mitsubishi Electric AE-200 centralised controller
06 / VENTILATION & CONTROL

Lossnay fresh air, AE-200E control.

Lossnay fresh-air heat recovery recovers up to 85% of the heat energy from expelled air, pre-warming or pre-cooling incoming fresh air and taking load off the air conditioning. It improves air quality and balances humidity, complying with H1/VM3.

An AE-200E central controller ties it together, scheduling and multi-unit control that keeps the plant running through business hours only, trimming energy use without sacrificing comfort.

A safe, efficient and genuinely sustainable workspace, stable, quiet and fresh, where people can do their best work.
The outcome ACSL delivered for Hynds Pipe Systems
EQUIPMENT

What we installed.

Mitsubishi Electric
specified by ACSL
HEATING & COOLING

R32 Hybrid VRF System

Water-based heat exchange in occupied spaces, low-GWP refrigerant and around half the charge of a conventional VRF.

Mitsubishi Electric
FRESH-AIR VENTILATION

Lossnay Heat Recovery

Fresh-air energy recovery ventilation reclaiming up to 85% of heat energy, balancing humidity and meeting H1/VM3.

Mitsubishi Electric
CONTROL

AE-200E Central Controller

Centralised temperature management, scheduling and multi-unit control, keeping plant to business hours only.

Mitsubishi Electric
THE RESULT

A benchmark for sustainable building services.

The systems ACSL recommended and installed gave Hynds stable, quiet operation, consistent temperatures and fresh air, and a model the business is now rolling out at its Timaru and Auckland sites.

  • 5×
    reduction in built carbon emissions from refrigerant versus a traditional system.
  • $100k+
    in projected maintenance savings over 15 years at the Lower Hutt site alone.
  • 3 sites
    Lower Hutt, Timaru and Auckland, with the same approach now adopted across the network.
  • Enhanced safety, operational efficiency and future adaptability as refrigerant rules evolve.

Planning a sustainable
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